Pvc Ceiling Profile Production Line
  • Pvc Ceiling Profile Production Line
  • Pvc Ceiling Profile Production Line
  • Pvc Ceiling Profile Production Line
  • Pvc Ceiling Profile Production Line
  • Pvc Ceiling Profile Production Line

Pvc Ceiling Profile Production Line

Brand zhuoran

Product origin huangshi

Delivery time 60workdays

Supply capacity 60 set/year

1.Pvc ceiling Profile Production Line can be used to produce pvc ceiling and pvc wall panel
2. Pvc ceiling Profile Production Line mainly consists of a screw feeder, a conical twin-screw extruder, moulds, a vacuum setting table, a cutting machine, a stacker and some auxiliary machine (optional)
3. By changing different moulds, the same production line can be used to produce ceiling or wall panle with different size

Pvc Ceiling Profile Production Line

work condition:

power: 3-phase, 380v+/- 10%, 50HZ

total power: <100 kw

cooling water:< 20°C ,>0.3 Mpa, ~8T/h

compressed air: 0.3 m/min,>0.5 Mpa


main machinese of production line:

1 SHR-300/600L high speed heating/cooling mixer,

2 SJSZ 65/132 conical twin screw extruder

3 mould

4 calibration table

5 haul off machine

6 saw cutting machine

7 stacker


specification :

SHR-300/600L high speed heating/cooling mixer

1

The main constitute part

 

Boiler body、Boiler cover、Transmission system、Base、Discharge hole、Motor、Inverter、Control box

2

The Boiler body material constitutes

 

1Cr18Ni9Ti stainless steel,Inner surface hard and smooth,anti-wear,anti-corrosion,anti-stick

3

Material of pot cover

Aluminum

4

Total volume

300/600L

5

Quantity of paddles

3

6

Material of paddles

3Cr13Ni

7

Speed of High-speed stirrer

1-970r/min

8

Type of heating 

the self-abrasion heating

9

Type of cooling

Circulated cooling water

10

Characteristics of thermal

Stable and uniform. 

11

Type of Temperature control

Temperature controller

12

Motor power of heating

55kw  frequency control

13

Motor power of cooling

7.5kw

14

Material of the discharge

Aluminum

15

Type of discharge

pneumatic discharge

16

Frequency control

ABB inverter 


B.SJSZ65/132 CONICAL TWIN SCREW EXTRUDER     

1  

Extrusion System (Screw & Barrel)

 

Screw & Barrel

DMG(Made in Zhejiang)

Screw diameter

¢51mm, 105mm

Capacity

80kg/h

Screw material

 

alloy steel of high quality – 38CrMoAlA, nitrogen treatment,

with the thickness: 0.5~0.7mm,

the surface hardness: HV740~940.

Barrel material

 

alloy steel of high quality – 38CrMoAlA, nitrogen treatment, with the thickness: 0.6~0.7mm, the surface hardness ≥HV940.

Heating unit

ceramic + cooper fin heater + stainless steel covering

Cooling unit

 

Fan with medium of air, supply precise temperature controlling

Heating zone quantity

 

4 with total power 30kw  Temperature range: 50~300℃

Blower fan power

0.18kw/set (3sets)  

Quality guarantee for screw & barrel

 

Advanced processor, inspection machine, strict heat treatment, supplying testing report,  guarantee 10000 hours of screw and barrel under normal operation.

2

Feeding System

 

With stainless steal hopper

Dosing feeding system

Feeding motor power

 

0.55kw, 3-phase asynchronous motor; Rotation speed of motor: 10 ~1500 r/min; Rotation speed of feeding screw: 1 ~ 50 r/min.

3

Vacuum exhaust system

Vacuum pump

1 set

Vacuum pump power

1.1KW

Vacuum pump working type

3-phase motor

Vacuum degree

0~ 0.08 Mpa

4

Transmission system

 

High torque output

Water cooling device

Gearbox material

20CrMoTi, teeth hardening, precision gear grind treatment.20CrMoTi,

With a long service life, low noise and low heating 

Connected with motor directly through elasticity shaft coupling to improve the transmission efficiency with vertical type of gearbox

Distributor

Single screw torque output transfer to twin screw torque output by super conical gear wheel.

5

Main motor system

AC motor

Main motor power

22kw , 380V, 50Hz

Motor adjustment

AC with ABB

Prepare 2 heating zones for die

6

Alarming

Over-current prevention 


CALIBRATION TABLE                    

Stainless steel tank of vacuum shaping table, frame with high quality steel and channel steel welded together before and after can, moving from left to right, from top to bottom is adjustable. 

Water pump

One set  1.5kw

Vacuum pump

One set ,  3kw

Water inlet of mould 

One set

Water outlet of mould

One set

Electric cabinet 

One set


 HAULING MACHINE                   

1

Speed of Haul-off

0.5-5m/min

2

Effective breadth

500mm

3

Power

1.5kw*2sets  frequency control

4

Traction form 

pneumatic

5

Work pressure 

0.4~0.6Mpa


SAW CUTTING MACHINE   

1

Fixed length cutting,Fixed-length using autonics meter and he meter accuracy。   

2

Cutting power

3KW


stacker:6 meter

aplication product:


Upvc profile production line


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